Midstream & More

Heater efficiency is more than just a metric—it’s a game changer. If you're heating a fluid or a process, every bit of energy saved is a direct win for cost efficiency, operational effectiveness, and even environmental impact. At Tulsa Heaters Midstream, we understand the challenges our customers face when selecting and optimizing their heaters. That’s why we’re here to make it simple, approachable, and effective.

Why Heater Efficiency Matters 

Heating processes in the midstream oil and gas sector often demand significant fuel consumption. With rising energy costs, efficiency is key to keeping operating expenses manageable. Essentially, heater efficiency boils down to one core question: 

Where is my energy, and where is my heat going? 

At its most efficient, the energy you’re firing should be absorbed into the heating process—through the convection and radiant sections of your heater’s coil. But as you know, it’s not always that straightforward. A notable amount of energy is inevitably lost through flue gas in the stack, impacting overall efficiency. 

By understanding where these losses occur and implementing strategies to minimize them, we can radically improve heater performance while keeping fuel costs in check. 

The Formula for Heater Efficiency 

Efficiency is more than just a buzzword; it’s measurable. Here’s how we calculate it:

Heater Efficiency = Absorbed Heat ÷ Fired Heat 

• Absorbed Heat refers to the energy captured by the convection and radiant sections and delivered directly to the fluid or process. 
• Fired Heat accounts for all the energy generated during the combustion process. 

The goal is to increase absorbed heat while minimizing waste (often in the form of heat escaping through the flue gas). 

Optimizing Your Heater for Maximum Efficiency 

If your heater isn’t performing as efficiently as it could, don’t worry—you’re not alone, and there are actionable steps you can take. Here’s how you can make meaningful improvements:

1. Prioritize Convection Efficiency 

Adding more tubes to the convection section allows for better heat transfer and increases the amount of energy absorbed. This means less heat escapes through the stack, and more is used where it’s needed most. 

2. Lower Flue Gas Temperature 

The flue stack is often where a large chunk of your energy loss occurs. One way to combat this is by reducing the flue gas temperature. By doing so, you can reclaim some of this heat for the process itself, driving up the overall efficiency. 

3. Expert Design Choice 

When selecting a heater, it’s critical to work with a manufacturer who understands midstream oil and gas operations and can provide a unit designed with your specific needs in mind. Whether choosing direct-fired or indirect-fired, packaged solutions, or custom designs, the right partner can make all the difference. At Tulsa Heaters Midstream, we tailor solutions to ensure your system operates at peak performance, every time. 

4. Regular Maintenance and Tuning 

Efficient heaters aren’t just built—they’re maintained. Regular servicing, including cleaning tubes and inspecting burners, can dramatically improve performance and prevent unnecessary energy losses. 

Working with Tulsa Heaters Midstream 

At Tulsa Heaters Midstream, we’ve helped countless customers overcome the challenges of selecting and optimizing heaters. We know that the process can feel overwhelming—with so many options and variables, where do you even start? 

That’s why we focus on making it straightforward. We don’t just sell heaters; we offer solutions. With our years of experience and commitment to excellence, we’re here to help you heat your processes as efficiently as possible while keeping things simple and manageable. 

Why Choose Us? 

• Varied Options: We offer a selection of direct-fired, indirect-fired, and packaged heaters tailored to your needs. 
• Expert Curation: Our team designs systems with coil optimization and flue gas considerations to maximize efficiency. 
• Support Beyond Sale: From installation to maintenance, we’re with you every step of the way. 

Contact Tulsa Heaters Midstream Today

Through smarter design, strategic upgrades, and regular maintenance, you can dramatically improve the efficiency of your midstream oil and gas heaters. Not only will this save fuel costs, but it will also enhance your operational effectiveness and environmental sustainability. 

At Tulsa Heaters Midstream, we believe no customer should feel stuck or uncertain when it comes to their heating systems. If you’re ready to ensure maximum efficiency, we’re here to help every step of the way. 

Contact us today to learn more about how our solutions can transform your heater operations!